Fixed Cost Production

Sprint Capacity

Quality Guarantee

Assembly Case Study

Fixed Unit Cost Assembly: 15,000 Piece Run for a Manufacturing Client:

  • Client needed to send Productiv 75,000 components to be assembly into 15,000 finished goods pieces which in the past temps were brought in to do
  • Productiv provided a fixed unit price per finished good in order to allow client purchasing department to budget the spend
  • Project was completed on time without defect at our Charlotte facility
  • In addition, we adapted to client’s changing specification mid-project and were able to re-engineer new configuration without a change in the delivered fixed unit cost

Kitting Case Study

Program Kitting: Kitting Components for Retail Packaging for an Automotive Client:

  • Client requires Productiv to kit 200 finished good SKUs that are distributed to multiple retail customers
  • Productiv kits 200 finished good SKUs from over 1,000 raw material components in addition to retail labels, master cartons and master carton labels
  • Program requires special labeling and distribution requirements for each distribution end point
  • In addition, Productiv re-organized and re-racked warehouse to accommodate customer’s special needs and customized software to handle customer orders and reporting requests

Distribution and Fullfillment Case Study

Fulfillment: Medical Device Storage, De-palletize and Case Fulfillment 

  • International Client needed a way to ship pallets of medical devices for hospital distribution in the United States
  • Productiv designed a warehousing solution which included installing an HVAC system to maintain temperature and humidity for storage to specification
  • Producitv breaks down pallets and distributes individual components to client’s end customers which are used for procdures under short lead times

Inspection + Rework Case Study

Inspection and Rework Combo: Inspection and Rework for Baby Products:

  • Client needed to rework on over 250,000 baby products that were not built to specification
  • Productiv provided a fixed unit price per finished good in order to inspect each product and make necessary modifications to return to specification
  • Productiv found additional product defects and was able to bring to manufacturers attention and fix prior to shipping, along with reducing the per unit cost and improving the process throughout this year long project

Fixed Unit Cost Re-Label with Ultra Short Lead Time Case Study

Fixed Unit Cost Re-Label with Ultra Short Lead Time: 3,000,000 Piece Re-label job for a Cosmetics Client:

  • Client needed to update label on 3 million cosmetic pieces
  • Needed to deliver product with new labels to Productiv on a Friday and had to have products relabeled and palletized within 7 days
  • Productiv provided a fixed unit price per piece in order to allow client purchasing department to budget the spend
  • Project was completed on time without defect

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Ultra Short Lead Times

We can turn projects on 24 hour notice

Cost Per Unit Pricing

We price each project or program with a cost per unit

Average Customer Savings

15 – 30% compared to using temporary staff

Quality

We warrant our quality and our locations are ISO 9001 certified

Contract Packaging Case Study

Repackaging: Paper towels, tissues and toilet paper for a ForestryClient:

  • Client uses Productiv to repackage paper towels, tissues and toilet paper into retail carton and bag packaging
  • Productiv receives bulk product off of converting lines which are automated
  • Productiv takes converted finished goods, unpacks from production line and then repackages products in quantities of 6, 8, 12 and 24 and wraps or boxes for individual retail brands
  • Productiv does work on a fixed unit price per finished good price in order to allow plant operation to budget cost appropriately

Engineering Simplicity Case Study

Product Design: Sustainable, Thermal Control Packaging

  • Client partnered with Productiv to help design thermal packaging for food delivery
  • Productiv provided engineering support for both the product design as well as the packaging necessary to ship product to clients economically
  • Product currently has national distribution through major clients and expanding into new industries

Reverse Logistics Case Study

Reverse Logistics: Sort excess merchandise and re-purpose for sale

  • Client has commingled clothing products shipped to Productiv from material supplier
  • Productiv unloads, sorts according to product and price list and repackages sorted items
  • Productiv ships to direct to client’s end customers

OUR

CLIENTS

OUR GEORGRAPHY

We build partnerships with our clients and that has driven
our geographic expansion so that we can support our clients where they need us

1157 JEFFERSON GREEN CIR
MIDLOTHIAN, VA 23113
USA